TECHNOLOGY
SUPERIOR EXPERTISE, REVOLUTIONIZING THE INDUSTRy
With over two decades at the forefront of 3D- construction technology, Gaudi holds dozens of international patents including proprietary concrete formulations – the ink – and ways of reliably dispensing the material on the job site through highly accurate computer-controlled robots – the printers.
These materials & processes are far superior to traditional wood construction, with significant advantages in seismic stability, resistance to fire, and high levels of thermal insulation. Providing structures, which will last for decades, Gaudi is creating the future of living, one layer at a time.










Patent Application Publication
GROUND RAIL PRINTER
[0001] The present invention relates to the technical field of 3D printing, in particular to a ground rail printer.
BACKGROUND TECHNOLOGY
[0007] Preferably, the bottom of the connecting plate is rotatably mounted with two support rollers. The two support rollers are symmetrically set on both sides of the drive shaft. Both support rollers are in rolling contact with the top of the X-axis guide rail assembly.
[0013] (1) This ground rail type printer, through the use of the X-axis drive assembly connection, can control the two Z-axis guide rail assemblies to slide on the corresponding X-axis guide rail assemblies, thereby controlling the two Z-axis guide rail assemblies, the Y-axis guide rail assembly, the printer frame, and the printer device to move horizontally forward or backward along the direction of the X-axis guide rail assemblies. By using the Y-axis drive assembly connection, the printer frame can be controlled to move horizontally on the Y-axis guide rail assembly, thereby controlling the printer device installed on the printer frame to move horizontally. By using the Z-axis drive assembly
connection, the Y-axis guide rail assembly, the printer frame, and the printer device can be controlled to vertically ascend or descend along the Z-axis guide rail assemblies.
[0020] In the figures: 1, X-axis guide rail assembly; 2, Z-axis guide rail assembly; 3, Y-axis guide rail assembly; 4, connection plate; 5, first servo motor; 6, drive shaft; 7, first drive gear; 8, first rack; 9, support roller; 10, channel steel bracket; 11, printer frame; 12, second servo motor; 13, second drive gear; 14, second rack; 15, fixed plate; 16, screw; 17, positioning ring; 18, guide wheel; 19, fixed bracket; 20, third servo motor; 21, sliding bracket; 22, ball screw; 23, ball nut; 24, coupler; 25, U-shaped support plate; 26, pivot shaft; 27, roller; 28, counterweight assembly.
2. The ground rail type printer according to claim 1, characterized in that: the X-axis drive assembly comprises a first servo motor (5), a drive shaft (6), and a first drive gear (7); the first servo motor (5) is fixedly installed on the top of the connecting plate (4); the drive shaft (6) is rotatably installed on the connecting plate (4); the top end of the drive shaft (6) penetrates the connecting plate (4) and is fixedly connected to the output shaft end of the first servo motor (5); and the first drive gear (7) is fixedly installed at the bottom end of the drive shaft (6); and the first drive gear (7) meshes with the first rack (8).
3. The ground rail type printer according to claim 2, characterized in that: the bottom of the connecting plate (4) has two support rollers (9) installed by rotation; the two support rollers (9) are symmetrically set on both sides of the drive shaft (6); and the two support rollers (9) are both in rolling contact with a top of the X-axis guide rail assembly (1).
4. The ground rail type printer according to claim 1, characterized in that: the bottom of the two X-axis guide rail assemblies (1) is each installed with multiple channel steel brackets (10) by screws; and the multiple channel steel brackets (10) at the bottom of the same X-axis guide rail assembly (1) are arranged at equal intervals.
5. The ground rail type printer according to claim 1, characterized in that: the Y-axis drive assembly comprises a second servo motor (12), a second drive gear (13), and a second rack (14); the second servo motor (12) is fixedly installed on the left side of the printer frame (11); the second drive gear (13) is fixedly installed at the output shaft end of the second servo motor (12); the second rack (14) is fixedly installed on the side of the printer frame (11) that is close to the second servo motor (12); and the second drive gear (13) meshes with the second rack (14).
6. The ground rail type printer according to claim 1, characterized in that: the printer frame (11) comprises two fixed plates (15), four screws (16), four positioning rings (17), and two guide wheels (18); the two fixed plates (15) are respectively located on both sides of the Y-axis guide rail assembly (3); the two ends of the screws (16) are installed on the corresponding fixed plates (15) by nuts; the four positioning rings (17) are respectively set on the corresponding screws (16); the two guide wheels (18) are rotatably installed on the sides of the two fixed plates (15) that are farthest from each other; and the two guide wheels (18) are respectively in rolling contact with the two sides of the Y-axis guide rail assembly (3).
7. The ground rail type printer according to claim 1, characterized in that: the Z-axis drive assembly comprises a third servo motor (20), a ball screw (22), a ball nut (23), and a coupling (24); both the third servo motor (20) and the coupling (24) are fixedly installed on the top of the fixed support (19); the ball screw (22) is rotatably installed on the Z-axis guide rail assembly (2); the output shaft end of the third servo motor (20) and the top end of the ball screw (22) are respectively connected to the coupling (24); the sliding support (21) is threadedly connected to the ball screw (22); and the ball nut (23) is installed on the sliding support (21) and is set on the ball screw (22).
8. The ground rail type printer according to claim 7, characterized in that: the top of the Z-axis guide rail assembly (2) has two U-shaped support plates (25) installed by screws; the two U-shaped support plates (25) are symmetrically set on both sides of the third servo motor (20); the inside of each U-shaped support plate (25) has two pins (26) installed by screws; the two pins (26) are respectively installed with two roller wheels (27) by rotation. The two sides of the Z-axis guide rail assemblies (2) that are farthest from each other are equipped with counterweight assemblies (28).
9. A method of printing a structure, comprising providing a ground rail printer of claim 1; mounting and securing the printer device on the printer frame 11; initiating an operation of the two first servo motors 5, which can either be in forward or reverse rotation; the respective rotations of these motors drive the corresponding first drive gears 7; using the meshing transmission of the first drive gears 7 and the corresponding first racks 8 to control the two connecting plates 4; wherein these plates, in turn, facilitate the movement of the corresponding Z-axis guide rails 2 along the direction of the X-axis guide rail 1; allowing the Z-axis guide rails 2, Y-axis guide rail 3, printer frame 11, and the printer device to move horizontally either forward or backward along the direction of the X-axis guide rail 1; starting the two third servo motors 20 in a forward direction, wherein these motors control the corresponding ball screws 22 to rotate in a forward direction, which subsequently enables the Y-axis guide rail 3, printer frame 11, and the printer device to elevate vertically along the Z-axis guide rail 2; starting the two third servo motors 20 in a reverse direction to control the corresponding ball screws 22 to rotate in the opposite direction, wherein this action allows the Y-axis guide rail 3, printer frame 11, and the printer device to descend vertically along the Z-axis guide rail 2; initiating the second servo motor 12, which can either be in forward or reverse rotation. The rotation of this motor drives the second drive gear 13. utilizing the meshing transmission of the second drive gear 13 and the second rack 14 to control the movement of the printer frame 11 and the printer device along the Y-axis guide rail 3, wherein this enables the printer device’s precise adjustment of the printing position, making printing operations more convenient, and ultimately enhancing the printing effect and quality.
GROUND RAIL PRINTER
[0001] The present invention relates to the technical field of 3D printing, in particular to a ground rail printer.
BACKGROUND TECHNOLOGY
[0007] Preferably, the bottom of the connecting plate is rotatably mounted with two support rollers. The two support rollers are symmetrically set on both sides of the drive shaft. Both support rollers are in rolling contact with the top of the X-axis guide rail assembly.
[0013] (1) This ground rail type printer, through the use of the X-axis drive assembly connection, can control the two Z-axis guide rail assemblies to slide on the corresponding X-axis guide rail assemblies, thereby controlling the two Z-axis guide rail assemblies, the Y-axis guide rail assembly, the printer frame, and the printer device to move horizontally forward or backward along the direction of the X-axis guide rail assemblies. By using the Y-axis drive assembly connection, the printer frame can be controlled to move horizontally on the Y-axis guide rail assembly, thereby controlling the printer device installed on the printer frame to move horizontally. By using the Z-axis drive assembly
connection, the Y-axis guide rail assembly, the printer frame, and the printer device can be controlled to vertically ascend or descend along the Z-axis guide rail assemblies.
[0020] In the figures: 1, X-axis guide rail assembly; 2, Z-axis guide rail assembly; 3, Y-axis guide rail assembly; 4, connection plate; 5, first servo motor; 6, drive shaft; 7, first drive gear; 8, first rack; 9, support roller; 10, channel steel bracket; 11, printer frame; 12, second servo motor; 13, second drive gear; 14, second rack; 15, fixed plate; 16, screw; 17, positioning ring; 18, guide wheel; 19, fixed bracket; 20, third servo motor; 21, sliding bracket; 22, ball screw; 23, ball nut; 24, coupler; 25, U-shaped support plate; 26, pivot shaft; 27, roller; 28, counterweight assembly.
2. The ground rail type printer according to claim 1, characterized in that: the X-axis drive assembly comprises a first servo motor (5), a drive shaft (6), and a first drive gear (7); the first servo motor (5) is fixedly installed on the top of the connecting plate (4); the drive shaft (6) is rotatably installed on the connecting plate (4); the top end of the drive shaft (6) penetrates the connecting plate (4) and is fixedly connected to the output shaft end of the first servo motor (5); and the first drive gear (7) is fixedly installed at the bottom end of the drive shaft (6); and the first drive gear (7) meshes with the first rack (8).
3. The ground rail type printer according to claim 2, characterized in that: the bottom of the connecting plate (4) has two support rollers (9) installed by rotation; the two support rollers (9) are symmetrically set on both sides of the drive shaft (6); and the two support rollers (9) are both in rolling contact with a top of the X-axis guide rail assembly (1).
4. The ground rail type printer according to claim 1, characterized in that: the bottom of the two X-axis guide rail assemblies (1) is each installed with multiple channel steel brackets (10) by screws; and the multiple channel steel brackets (10) at the bottom of the same X-axis guide rail assembly (1) are arranged at equal intervals.
5. The ground rail type printer according to claim 1, characterized in that: the Y-axis drive assembly comprises a second servo motor (12), a second drive gear (13), and a second rack (14); the second servo motor (12) is fixedly installed on the left side of the printer frame (11); the second drive gear (13) is fixedly installed at the output shaft end of the second servo motor (12); the second rack (14) is fixedly installed on the side of the printer frame (11) that is close to the second servo motor (12); and the second drive gear (13) meshes with the second rack (14).
6. The ground rail type printer according to claim 1, characterized in that: the printer frame (11) comprises two fixed plates (15), four screws (16), four positioning rings (17), and two guide wheels (18); the two fixed plates (15) are respectively located on both sides of the Y-axis guide rail assembly (3); the two ends of the screws (16) are installed on the corresponding fixed plates (15) by nuts; the four positioning rings (17) are respectively set on the corresponding screws (16); the two guide wheels (18) are rotatably installed on the sides of the two fixed plates (15) that are farthest from each other; and the two guide wheels (18) are respectively in rolling contact with the two sides of the Y-axis guide rail assembly (3).
7. The ground rail type printer according to claim 1, characterized in that: the Z-axis drive assembly comprises a third servo motor (20), a ball screw (22), a ball nut (23), and a coupling (24); both the third servo motor (20) and the coupling (24) are fixedly installed on the top of the fixed support (19); the ball screw (22) is rotatably installed on the Z-axis guide rail assembly (2); the output shaft end of the third servo motor (20) and the top end of the ball screw (22) are respectively connected to the coupling (24); the sliding support (21) is threadedly connected to the ball screw (22); and the ball nut (23) is installed on the sliding support (21) and is set on the ball screw (22).
8. The ground rail type printer according to claim 7, characterized in that: the top of the Z-axis guide rail assembly (2) has two U-shaped support plates (25) installed by screws; the two U-shaped support plates (25) are symmetrically set on both sides of the third servo motor (20); the inside of each U-shaped support plate (25) has two pins (26) installed by screws; the two pins (26) are respectively installed with two roller wheels (27) by rotation. The two sides of the Z-axis guide rail assemblies (2) that are farthest from each other are equipped with counterweight assemblies (28).
9. A method of printing a structure, comprising providing a ground rail printer of claim 1; mounting and securing the printer device on the printer frame 11; initiating an operation of the two first servo motors 5, which can either be in forward or reverse rotation; the respective rotations of these motors drive the corresponding first drive gears 7; using the meshing transmission of the first drive gears 7 and the corresponding first racks 8 to control the two connecting plates 4; wherein these plates, in turn, facilitate the movement of the corresponding Z-axis guide rails 2 along the direction of the X-axis guide rail 1; allowing the Z-axis guide rails 2, Y-axis guide rail 3, printer frame 11, and the printer device to move horizontally either forward or backward along the direction of the X-axis guide rail 1; starting the two third servo motors 20 in a forward direction, wherein these motors control the corresponding ball screws 22 to rotate in a forward direction, which subsequently enables the Y-axis guide rail 3, printer frame 11, and the printer device to elevate vertically along the Z-axis guide rail 2; starting the two third servo motors 20 in a reverse direction to control the corresponding ball screws 22 to rotate in the opposite direction, wherein this action allows the Y-axis guide rail 3, printer frame 11, and the printer device to descend vertically along the Z-axis guide rail 2; initiating the second servo motor 12, which can either be in forward or reverse rotation. The rotation of this motor drives the second drive gear 13. utilizing the meshing transmission of the second drive gear 13 and the second rack 14 to control the movement of the printer frame 11 and the printer device along the Y-axis guide rail 3, wherein this enables the printer device’s precise adjustment of the printing position, making printing operations more convenient, and ultimately enhancing the printing effect and quality.
Make your dreams come true by building the home you have always wanted!




GaudiCrete : Our ‘ink’
The heart of Gaudi is a proprietary Concrete mix – traditional concrete ingredients with recycled content, and a patented polymer bond that ensures flow, adhesion, dimensional, stability, and predictable cure times.
We call this material, GaudiCrete – an innovative formulation with unprecedented performance and lifetime.
G-Robots: Our ‘Printers’
Print head
Print widths
⌀ 20 ⌀ 30 ⌀ 40 ⌀ 50
Max print size
L=13’4” w=13’10” h=9’10”
Layer thickness
0.2” – 1”
Mixing plate
Motor power
3kW
Silo capacity
26.4 gallons
Pump
Motor power
5.5 kW
Pipe diameters
1”, 1.38”
Control method
Manual or remote-control
Transport flow
1.85 to 10.5 gallons/minute
Speed mode
Stepless speed regulator
G-Robots: Our ‘Printers’
We have a range of models from highly mobile, small robots
through to equipment capable of printing mid-rise residential
and commercial projects.
Print head
Print widths
⌀ 20 ⌀ 30 ⌀ 40 ⌀ 50
Max print size
L=13’4” w=13’10” h=9’10”
Layer thickness
0.2” – 1”
Mixing plate
Motor power
3kW
Silo capacity
26.4 gallons
Pump
Motor power
5.5 kW
Pipe diameters
1”, 1.38”
Control method
Manual or remote-control
Transport flow
1.85 to 10.5 gallons/minute
Speed mode
Stepless speed regulator
G-0 Microbot
Our smallest printer, for single story buildings , the G-0, can be lifted by crane onto the tightest work sites providing the power and mobility for complex construction projects.
Weight
850 kg 1874 lbs.
Size opened
L=19’8” w=2’8” h=12’1”
Max dry run speed
65’ per minute
Voltage
AC 380V U/V/W/N/PE
Size folded
L=19’8” w=2’8” h=4’9”
Max print size
L=17’1” w=3’7” h=7’10”
Print speed
6.5’ to 39.3’ per minute
Total power
10kW mixing 8.5kW conveying
G-1 compact printer
Our compact printer, the G1, is small enough to tow behind a pick-up truck. Ideal for residential structures UP TO 2 STORIES. Gaudi has a fleet of G1 units available in California.
Weight
6,000 kg 13,228 lbs
Size opened
L=39’3” w=19’10” h=5’1”
Max dry run speed
49’ per minute
Voltage
AC 380V U/V/W/N/PE
Size folded
L=39’3” w=6’3” h=7’4”
Max print size
L=13’4” w=13’10” h=9’10”
Print speed
6.5’ to 39.3’ per minute
Total power
10kW mixing 8.5kW conveying
G-2 standard printer
The G2 printer provides additional height for construction projects up to 4 stories tall.
Used around the world to construct larger residential and
commercial projects, from conference centers and public buildings to multistory homes.
Weight
11,000 kg 24,250 lbs
Size opened
L=39’3” w=37’15” h=34’
Max dry run speed
49’ per minute
Voltage
AC 380V U/V/W/N/PE
Size folded
L=39’3” w=6’3” h=7’4”
Max print size
L=35” w=29’ h=26’3”
Print speed
6.5’ to 33’ per minute
Total power
10kW mixing 8.5kW conveying
G-3 mega printer
Our largest robot is the G3. With a build height up to 328 feet, we’ve printed structures up to 32 stories, including social housing and apartment complexes.
Weight
51,000 kg 112,434 lbs
Max print size
L=13’4” w=13’10” h=9’10”
Print speed
6.5’ to 32.8’ per minute
Total power
10kW mixing 8.5kW conveying
Size
L=84’7” w=51’4” h=328’
Max dry run speed
49’ per minute
Voltage
AC 380V U/V/W/N/PE
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What clients say
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It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into electronic typesetting, remaining essentially unchanged.
It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
Lorem Ipsum is simply dummy text of the printing and typesetting industry. Lorem Ipsum has been the industry’s standard dummy text ever since the 1500s, when an unknown printer took a galley of type and scrambled it to make a type specimen book. It has survived not only five centuries, but also the leap into electronic typesetting, remaining essentially unchanged.
It was popularised in the 1960s with the release of Letraset sheets containing Lorem Ipsum passages, and more recently with desktop publishing software like Aldus PageMaker including versions of Lorem Ipsum.
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